Porcaro Dynamics

Our Services

Laser process automation, robot integration, and controls engineering — delivered by one engineer who understands how the mechanical, electrical, and software layers interact.

Laser System Integration

End-to-end laser process automation — equipment specification, robot-laser integration, process parameter development, and commissioning.

  • Laser ablation, marking, and processing system design
  • Robot-laser integration (Yaskawa, UR, ABB)
  • Analog and digital I/O integration across robot, PLC, and laser systems
  • Process parameter development (power, pulse rate, path programming)
  • Equipment specification and vendor selection for new laser systems
  • Laser safety advisory — ANSI Z136.1 / Z136.9

Industrial Automation & Robotics

Robot programming, PLC integration, and multi-brand automation for manufacturers and system integrators.

  • Yaskawa Motoman programming — teach pendant and offline (MotoSim / RoboDK)
  • Universal Robots (UR) cobot integration
  • ABB robot programming via RobotStudio (RAPID)
  • Allen-Bradley CompactLogix / Studio 5000 PLC programming
  • Multi-brand offline programming and simulation via RoboDK
  • Automation feasibility studies and system scoping

Onsite Commissioning & Support

Travel-ready commissioning support for system integrators and manufacturers — available nationwide.

  • I/O checkout and system startup support
  • Robot and PLC troubleshooting onsite
  • Subcontract support for system integrators
  • Equipment integration and line modifications
  • Available for short-term trips or extended engagements

Analog & Embedded Electronics

Custom analog circuit design and PCB layout — designed and manufactured for integration into real production systems.

  • Analog circuit design (signal conditioning, oscillators, sensor interfaces)
  • Custom PCB design, layout, and fabrication coordination
  • Integration with robot controllers and PLCs via analog/digital I/O
  • Embedded firmware development (ESP32, STM32)
  • Schematic capture and circuit simulation

Mechanical Design

CAD modeling, DFM, and structural analysis for industrial equipment, test fixtures, and precision hardware.

  • Precision CAD modeling (SolidWorks / Fusion 360)
  • Test fixture and assembly jig design
  • Design for manufacturing — sheet metal, machined parts
  • FEA and structural simulation
  • Component selection and specification

Electrical Documentation & As-Builts

As-built circuit documentation, controls drawing remediation, and engineering documentation using AutoCAD Electrical.

  • As-built electrical drawings from existing systems (AutoCAD Electrical)
  • Circuit diagram remediation after hardware or control system changes
  • I/O lists, panel schedules, and wiring documentation
  • System documentation packages for commissioning handoff
  • RFQ packages and BOM documentation

Our Process

1

Discovery

Understand the system, process, and project requirements

2

Engineering

Design, specify, and plan the integration

3

Build & Commission

Execute, integrate, and test on-site

4

Document & Hand Off

As-built drawings, system documentation, and support