Porcaro Dynamics

Our Portfolio

Engineering work spanning laser automation, robot integration, analog electronics, and mechanical design.

Automated Laser Ablation System — Multi-System Integration

Automated Laser Ablation System — Multi-System Integration

Laser Automation

Full automation of a laser ablation system for thin film coating removal — custom VCO PCB, four-system electrical integration, Yaskawa MH12 robot programming, CompactLogix PLC modification, and as-built electrical documentation.

Laser System IntegrationAnalog & Embedded ElectronicsIndustrial Automation & RoboticsElectrical Documentation & As-Builts
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Custom Lightweight Kite Buggy

Custom Lightweight Kite Buggy

Mechanical Design

Client desired mechanical design for a kite buggy capable of holding a passenger up to 180 lbs, with buggy weight limited to 30 lbs and budget of $400. Initial sketches were made, a design was decided upon and modeled, and critical stress points were determined and verified through FEA. Safety factor was calculated and verified, and wheel components were selected. Delivered full report, render, and 3d printed prototype to client explaining design decisions and structural analyses.

Mechanical DesignFEAPrototyping
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24V to 12V Buck Converter PCB

24V to 12V Buck Converter PCB

Electronics

Compact buck converter PCB based on LM2677 with custom design and testing.

Electronic DesignTesting
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Optical Test System

Optical Test System

Test Equipment

Custom automated optical and mechanical test system for measurement of angular deviation of transparent materials.

AutomationElectronic DesignOptical Design
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Gearbox Module

Gearbox Module

Mechanical Design

Client specified need for gearbox design capable of handling 30 HP with an input at 1350 RPM and output of 115 RPM. Gears were designed, shafts were designed concurrently with bearing selection, and fatigue/structural analysis completed. Delivered full report and 3d printed prototype to client explaining design decisions and analyses.

Mechanical DesignPrototypingFEA
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Voltage Controlled Oscillator Module

Voltage Controlled Oscillator Module

Electronics

Compact VCO module for implementation in laser automation system with custom PCB design and testing.

Electronic DesignPrototypingTesting
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